Elite 26: Best Permanent Mold Casting Companies
Elite 26: Best Permanent Mold Casting Companies
The world of permanent mold casting involves the process of creating rigid metal molds used for casting non-ferrous metals like aluminum, bronze and brass. These companies, like Wisconsin Aluminum Foundry, Stahl Specialty Co., and Watry Industries, have specialized skills in using this venerable yet consistently evolving technique to produce castings, with industries such as automotive, marine, and agriculture as their prime markets. While the companies meet the ever-increasing demand for high-quality castings, the industry also emphasizes innovation in mold design and manufacturing processes, and is poised to leverage advances in CNC machining, heat treatment, and powder coating.
Top 26 Permanent Mold Casting Companies
1. Wisconsin Aluminum Foundry
- Website: wafco.com
- Headquarters: Manitowoc, Wisconsin, United States
- Founded: 1909
- Headcount: 501-1000
Wisconsin Aluminum Foundry is a world-class supplier in the non-ferrous casting industry, offering a wide range of services in aluminum, bronze, and brass castings. They specialize in permanent mold casting, green sand casting, air set sand casting, and low pressure permanent mold processes. With a dedicated and talented workforce, they provide high-quality castings for industries such as automotive, marine, agriculture, and defense.
2. Stahl Specialty Co.
- Website: stahlspecialty.com
- Headquarters: Kingsville, Missouri, United States
- Founded: 1946
- Headcount: 201-500
Stahl Specialty Company is a leading aluminum casting supplier, providing high-quality aluminum castings since 1946. With a focus on innovation, profitable growth, and value creation, Stahl caters to a wide variety of customers with unique casting needs. They offer a range of capabilities including foundry & casting, heat treatment, quality engineering, and machining.
3. Watry Industries, LLC
- Website: watry.com
- Headquarters: Sheboygan, Wisconsin, United States
- Founded: 1957
- Headcount: 201-500
Watry Industries is a certified ISO 9001:2015 supplier specializing in permanent mold aluminum castings. They offer a range of capabilities including casting design consultation, mold and fixture design, precision CNC machining, heat treatment, powder coating, and assembly. With a focus on quality and service, Watry Industries is the first choice for companies in various industries seeking high-quality castings.
4. Aero Metals Inc.
- Website: aerometals.com
- Headquarters: La Porte, Indiana, United States
- Founded: 1961
- Headcount: 201-500
Aero Metals is a leading privately-owned metal investment cast foundry in the US. They provide complex cast metal parts to various industries through precision investment castings. With a skilled team of engineers and technicians, they offer comprehensive services including mold design, toolmaking, CNC machining, and metallurgical testing. Their commitment to quality is ensured by ISO 9001:2015 certification and compliance with aerospace standards. Customers rely on Aero Metals for manufacturing complex parts, and they aim to be a one-stop shop for finished investment cast parts.
5. Batesville Products, Inc.
- Website: batesvilleproducts.com
- Headquarters: Lawrenceburg, Indiana, United States
- Founded: 1945
- Headcount: 51-200
Batesville Products is a company specialized in the permanent mold casting process. They offer high-quality metal casting solutions with better mechanical properties, less porosity, and an unmatched surface finish. Their experts provide design and production assistance to address specific challenges. They also offer in-house machining, finishing, and tooling services.
6. Alcast Company LLC
- Website: alcastcompany.com
- Headquarters: Peoria, Illinois, United States
- Founded: 1970
- Headcount: 201-500
- Latest funding type: Acquired
Alcast Company is a high-quality permanent mold and sand aluminum foundry that specializes in providing turnkey operations for their customers. They offer a range of services including rapid prototyping, pattern making, assembly, machining, coating, and value-added casting operations. With over 65 years of experience, they have established themselves as a trusted partner for industries worldwide.
7. Reliable Castings Corp
- Website: reliablecastings.com
- Headquarters: Cincinnati, Ohio, United States
- Founded: 1922
- Headcount: 51-200
Reliable Castings Corporation is a world leader in casting technologies, specializing in aluminum, sand, and permanent mold castings. With a history dating back to 1922, they combine traditional foundry methods with advanced manufacturing technology to produce consistently high-quality castings at a competitive price. They serve both high-volume orders for the automotive industry and provide personalized support to smaller customers.
8. Burnstein von Seelen Precision Castings
- Website: bvspcc.com
- Headquarters: Abbeville, South Carolina, United States
- Founded: 1986
- Headcount: 51-200
Burnstein Von Seelen Precision Castings Corporation is a one-stop-shop for manufacturing companies worldwide that need copper precision castings. They offer tooling, plating, and machining services, ensuring the production of high-quality parts. They specialize in permanent mold chill casting and use superior metals prepared from virgin materials. Their expertise and inspection processes guarantee the highest quality metals for bulk manufacturing needs.
9. Spuncast, Incorporated
- Website: spuncast.com
- Headquarters: Watertown, Wisconsin, United States
- Founded: 1976
- Headcount: 51-200
Spuncast is an experienced centrifugal casting foundry based in Watertown, Wisconsin. They offer high-quality steel tubing products and provide solutions for industries that require strong and cost-effective specialty steel parts. With over 45 years of expertise in metallurgy and centrifugal casting, they ensure zero-part-to-part variations and help customers optimize their businesses. They offer a wide range of alloys and conduct on-site testing to meet critical properties. Spuncast is committed to delivering exceptional products and superior customer support.
10. ATEK Metal Technologies LLC
- Website: atekmetaltechnologies.com
- Headquarters: New Hampton, Iowa, United States
- Founded: 2006
- Headcount: 51-200
ATEK Metal Technologies is a leading aluminum casting manufacturer that has been delivering superior castings for over 50 years. They specialize in meeting the demanding specifications of industries such as motorsports, recreation, transportation, and industrial markets. Their products include cylinder heads, transmission cases, structural frames, and high strength aluminum components. With a focus on tight tolerances and superior cosmetic finishes, ATEK Metal Technologies provides durable castings for aerospace, defense, trucking, automotive, power sports, marine, and medical OEMs.
11. Modern Foundries
- Website: abdmodernfoundries.com
- Headquarters: Cairo, Cairo, Egypt
- Founded: 1976
- Headcount: 51-200
ABD Modern Foundries is a company offering foundry services with expertise in aluminum casting. Their services include sand casting, die casting, and permanent mold casting.
12. Castechnologies, Inc.
- Website: castechnologies.com
- Headquarters: Attleboro, Massachusetts, United States
- Founded: 1988
- Headcount: 11-50
Castechnologies Inc. provides precision castings via the graphite permanent mold (GPM) process.
13. Aurora Metals Division, LLC
- Website: aurorametals.com
- Headquarters: Montgomery, Illinois, United States
- Founded: 1899
- Headcount: 51-200
Aurora Metals is a precision foundry specializing in the casting of high-quality, precision alloys. They offer flexible and efficient solutions to meet the constantly changing product needs of their customers. With state-of-the-art facilities and the ability to cast many special and standard alloys, Aurora Metals provides cost-effective and reliable casting services.
14. Nanjing BoQiao Machinery Co., Ltd.
- Website: boqiaomachinery.com
- Headquarters: 南京, China
- Headcount: 51-200
BoQiao Machinery is a professional manufacturer of casting machinery, heat treatment furnace, and low pressure casting machine. They provide customized solutions and after-sale services to automobile parts, motorcycle parts, and other industry aluminum alloy casting applications.
15. ALBCO Foundry
ALBCO Foundry and Machine is a non-ferrous foundry providing complete foundry capabilities in zinc-aluminum, graphite mold, ZA-12 and copper-based alloy sand castings. They also feature a full in-house machine shop with CNC and manual equipment.
16. Mumford Metal Casting
- Website: mumfordmetalcasting.com
- Headquarters: Chicago, Illinois, United States
- Headcount: 201-500
Mumford Metal Casting is a Chicago-based company comprised of aluminum and zinc foundries across the Mid-West that provide high pressure die cast, sand cast, and permanent mold cast products.
17. LeClaire Manufacturing Co.
- Website: leclairemfg.com
- Headquarters: Bettendorf, Iowa, United States
- Founded: 1966
- Headcount: 51-200
- Latest funding type: Grant
LeClaire Manufacturing serves as a single source for all of your aluminum casting needs. From designing castings, to pattern and die engineering and building, to aluminum sand casting, to aluminum permanent mold casting, all the way to machining, LeClaire serves as your single source. Since 1966 our dedication to quality and on time delivery, coupled with our complex casting and machining capabilities has allowed LeClaire Manufacturing to become an aluminum casting industry leader.
18. Protocast Inc dba Prototype Casting, Inc.
- Website: protcast.com
- Headquarters: Commerce City, Colorado, United States
- Founded: 1995
- Headcount: 11-50
Protocast Inc. A Foundry and Machine shop in Denver, CO. that creates the highest quality, cast metal Prototype to Production parts. One of the few foundries that does prototype and production work in the industry. Precision cast and machined parts in Aluminum, Magnesium, & Zinc Protocast, Inc. utilizes Investment, Precision Airset Sand, Permanent Mold and Die Casting processes. Protocast is AS9100/ISO 9001:2016 Certified, and ITAR Registered. Protocast's Engineers work with our clients' in the design of their parts to meet application, casting, and manufacturing requirements. Specializing in prototype and short run production parts, Our parts are used in a wide range of industries including automotive, aerospace & defense, electronic, medical device, and industrial equipment. Whether it is 10 or 15,000 parts, Protocast will deliver production-grade components and assemblies that meet your demanding delivery schedules. With our many complementary processes, we can assist you in producing everything from initial design, to prototype, to limited run production castings.
19. China Leading Foundry Factory of Investment Casting,Sand Casting and Die Casting,CNC machining
- Website: qdthyh.com
- Headquarters: 青岛, Shandong, China
- Founded: 2002
- Headcount: 51-200
Qingdao Tian Hua Yi He Foundry Factory offers various metal fabrication services such as CNC machining parts, casting, die casting (precision casting), and sheet metal fabrication.
20. Qingdao Chifine Machinery Co. Ltd
- Website: chifine-machinery.com
- Headquarters: China
- Founded: 2005
- Headcount: 51-200
Chifine Machinery is a leading manufacturer and supplier of engineering machinery casting parts. They specialize in sand casting, investment casting, die casting, shell mold casting, and CNC machining. They offer a comprehensive range of products for Agriculture Machinery, Mining Machinery, Engineering & Construction Machinery, Municipal Industry, Marine Industry, and more.
21. ABCON Information Systems Private
- Website: zontec-china.com
- Headquarters: Barceloneta, Puerto Rico, United States
- Headcount: 11-50
Zontec-china.com is a precision casting company that specializes in investment casting, lost wax casting, and shell molding.
22. Century Foundry, Inc.
- Website: centuryfoundry.com
- Headquarters: Muskegon Heights, Michigan, United States
- Founded: 1976
- Headcount: 51-200
Century Foundry is a company that offers single-source responsibility for aluminum casting and provides various machining, heat treat, painting, and selective out-sourcing options. They serve small, medium, and large-sized castings for over 100 customers across multiple markets in North America.
23. Melling Engineered Aluminum Castings
- Website: mellingcastings.com
- Headquarters: Battle Creek, Michigan, United States
- Founded: 1962
- Headcount: 51-200
Melling Castings is a permanent mold foundry specializing in complicated core assemblies. They offer green sand mold castings with part number specific alloys parameters. They also provide core production, shell core process, and sand identification services.
24. MESKAN Foundry
- Website: meskan.com
- Headquarters: Chicago, Illinois, United States
- Founded: 1907
- Headcount: 51-200
Meskan Foundry is a 5th generation, family-owned non-ferrous casting facility in Chicago since 1907. With over 200 years of foundry knowledge and experience, we provide our customers with the best castings in the industry. We offer a full range of services, from manufacturing to finishing, and cater to a diverse customer base.
25. General Foundry Service
- Website: genfoundry.com
- Headquarters: San Leandro, California, United States
- Founded: 1946
- Headcount: 51-200
General Foundry is a best-in-class, customer-centric foundry that specializes in pouring aluminum and zinc aluminum into useful shapes using various casting processes. They provide machining, surface finishing, and casting capabilities, delivering prototype and finished aluminum and zinc aluminum castings for specific needs.
26. Ermak, INC
- Website: ermak.com
- Headquarters: Chaska, Minnesota, United States
- Founded: 1958
- Headcount: 11-50
Ermak Foundry & Machining, Inc. provides permanent mold, green sand, and air set casting services along with value-added services such as finishing, machining, and heat-treat. They cater to various industries such as agriculture, automotive, construction, food, hydraulics, infrastructure, outdoor sports, recreation, transportation, and utility, providing excellent quality, great customer service, and on-time delivery, operating out of their locations in Chaska, MN, and Dover, DE.
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